Yardney Water Filtration Systems is really a manufacturer water filtration equipment for your agricultural, food, municipal and HVAC industries. In the 1960s, the business developed equipment to enable farmers inside the rich growing regions of Los Angeles to take out sand, silt, grit, algae and also other contaminants from the water supply. So far, pipe cutting machine has developed a lot more than 100,000 standard and custom engineered water filtration systems for its various customers.
Production of these systems starts by manufacturing three- to four-foot diameter pressure vessels from steel or stainless steel, with holes in order to connect pipes that can move water through the filtration unit. Numerous pipes with holes must be cut before each of the pieces could be welded together after which painted.
Chris Phillips, vice president and general manager of the Riverside, California-based company, says Yardney realizes its manufacturing processes have to be as efficient because the water purification systems it creates.
Recently, the organization determined its existing plasma pipe cutting machine wasn’t offering the requisite throughput or cut quality. It had two major shortfalls. First, there wasn’t a simple way to load and unload pipes into and out of your machine, which caused a production bottleneck. Second, it left a substantial amount of slag that needed to be manually ground from the pipes before welding operations. In addition, the equipment was experiencing increasingly frequent mechanical and electrical issues, leading to high service costs and downtime.
Yardney considered various CNC plasma pipe-cutting options, ultimately choosing two Roto Hornet 1000 machines from Retro Systems with QuickPipe parametric pipe-cutting software, Hypertherm Maxpro200 air and oxygen plasma systems, and pneumatic pipe-handling systems.
The machines offered a number of advantages across the previous equipment. The Maxpro200 plasma cutting system, when together with the Roto Hornet’s improved motion control, leaves behind virtually no slag. This minimizes the level of manual grinding found it necessary to prepare pipes for subsequent welding operations. Positioning speed is 1,200 ipm in comparison with 100 ipm with all the previous equipment. Plus, an efficient fume extraction system captures smoke at the purpose of the cut thus it will not contaminate the store-keeping the organization in compliance with California Quality Of Air Management District regulations.
Every one of these features have made it possible for Yardney to create a comprehensive assortment of pneumatic wire strippers inside an efficient amount of time. Some cuts, like pipe notch cuts that could took four hours with all the old system, are now carried out in only a few minutes.
Programming is simpler compared to previous equipment’s DOS-based software, too. The QuickPipe parametric CAM software with graphical user interface (GUI) enables the person to configure various end types and intersection types to get cut, including straight, miter, cope, slotted and branch cuts. The previous equipment didn’t offer as many cut shapes, so some shapes must be cut manually. To program a fresh job, the user selects a pipe diameter and wall thickness, defines the “end 1” and “end 2” cuts (for every pipe end), and defines any intersecting pipes per their location and orientation. NC code is automatically produced from that information.
The business also found that Retro Systems’ pneumatic pipe-handling system enabled operators to quickly and safely load and unload pipe to maximize production. Staging racks 04dexspky full-length pipe and cut parts. Instead of loading merely one pipe at one time, the company can load a lot of money of five to six pieces at the same time. Pneumatically adjustable steel wheels improved pipe-handling efficiency and provided the flexibility to take care of pipe starting from 1 to 14 inches in diameter while extracting smoke through the chuck.
Mr. Phillips is happy with the benefits this cable strip crimp machine offers. He strongly advocates finding the time to judge one’s current manufacturing processes in light of changing technology. “You have to buy your business to stay profitable,” Mr. Phillips says. “We’ve been doing that over the past fifty years, so we want to utilize that strategy to remain in business for many years ahead.”