Many bobblehead lovers are curious concerning how custom bobble heads is generated and why it usually takes weeks to produce one. At a high level, you will find four steps involving in developing a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the preparation work and final shipping. Just before into information on each step, it can be worth mentioning that the process described is made for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This method takes a mastery of hand sculpting skills. It is usually done by skillful artists, who routinely have years of experience doing hand sculpting according to provided photos or reference objects. It may take 4 to 5 hours for any very experienced artist to sculpt a 7-inch bobblehead, while for a less experienced artist it might take over a day or two. After the initial sculpting is completed, the buyer will have the opportunity to examine its photos. Making changes is relatively easy and quick at this point. On the other hand, it will likely be more costly to request a difference at a later stage because the whole sculpture has to be rebuilt. Therefore, a consumer should consider the initial sculpture carefully as soon as the bobblehead maker is requesting comments. If you are unsure, you ought to request more photos or ask for clarification. By doing that, you could take more time upfront, but you will also minimize the chance of needing to have the bobblehead reworked later and achieving to spend more. Also, the client should know a custom bobblehead doll is created depending on submitted photos as opposed to a live person. Therefore, the expectation should be set properly about the resemblance and facial expression of the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the method where the primary sculpture from your previous process will be utilized as basics to build the profile and curvatures of your bobblehead’s body and head. First, a semi-liquid silicone gel will likely be placed on the surface of the initial sculpture. A soft silicone coating which takes the contour in the custom sports bobbleheads will likely be formed after the gel dries. Then, a plaster coating is going to be applied on top in the silicone coating. The plaster coating will end up a hardened cast following the drying process. Subsequently, the primary sculpture will probably be removed from the silicone coating. Following the preparation work is done, melted resin will probably be injected to the emptied silicone coating to form the bobblehead. Considering that the silicone coating is soft, the plaster cast wrapping the silicone coat will act to hold the resin inside the desired shape before it can be solidified. After the resin becomes solid, it will be removed by opening the plaster and peeling off of the silicone coating. By now, a raw bobblehead doll has been created.
3. Polishing (a person to three working days)
A raw bobblehead is not really prepared to be painted. It has grease on its surface that should be removed, and rough surfaces that must be ground smooth. Neglecting the polishing process will lead to poor painting later on. Polishing a bobblehead doll also needs a decent degree of craftsmanship. Because its shape and curvature are very different from a to a different one, this procedure still can not be standardized and automated. Together with eliminating the grease and smoothing the outer lining, refining the raw bobblehead details manually could be necessary. Due to tolerances stemming from the molding process, deviation from your initial sculpting is unavoidable. The sculpting artist often must fine-tune the raw bobblehead once the initial polishing, and this process should be reiterated. Should it be determined that this defects cannot be fixed, the whole raw bobblehead should be scrapped.
4. Painting (one to three working days)
Painting is just not as easy as it seems to be. The initial step is to blend base colors to make colors the consumers desire. The standard of the blended colors is essential, as it features a large effect on the aesthetic part of the bobblehead. Also, because every bobblehead might have its unique colors, simply making the preferred colors with higher quality for wedding bobbleheads can be very time-consuming. Secondly, painting is performed using the painting brush manually, due to b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to generate different patterns on their own clothing. In such cases, the painting artists will be asked to alternate different painting brushes on those tiny areas, which is actually a demanding task. Once paints are placed on a bobblehead doll both for its head and body, it might be assembled by using a spring with glue for both ends. Obviously, making use of the spring is what makes the bobblehead doll bobble.
Hopefully, at this point, whoever finishes reading these has experienced an improved understanding of the fundamental process of building a custom bobblehead doll. By using a better knowledge of the process, a consumer can better plan his or her next purchase of a custom bobblehead doll.